16″ OD to 48″ OD (450mm to 1200mm)
The Tracstar 1200 is a totally autonomous machine. Its generator on board allows to feed the heater and the cutter, now located between the fixed jaws so that the transfer of the tubes is even easier. This model also allows disassembling the car to use it in very small spaces in works.
The engine is also available with advanced emission control technology that meets the latest EPA Tier 4 standards, without the need for diesel exhaust fluid (DEF). We also have a model of TracStar 1200 auto in case you need it.
PARTS & ACCESSORIES FOR THE DYNAMC 28
Highlighted substitution parts and accessories
Butt Fusion & Mitered Insert Sets
Surface hardened for longer life and are serrated for maximum grip.
Collect and analysis of data on all your fusions
Spare facer blades. Facer Blade Set (6 Blades). Extended Life Facer Blade Set (6 Blades). Carbide blades for abrasive materials.
In-Ditch Extension Kit
Extension kit for Series 2 models.
MegaMc® Pipe Stand
Powered pipe stand with lateral and vertical movement. MegaMc 8-36 Pipe Stand (gas). MegaMc 8-36 Pipe Stand (diesel).
Pipe Handling System. Pipe-handling system for 20″ to 48″ pipe.
Low Profile Rollers. 54″ Low Profile Rollers.
Pipe Support Stand
Height is adjustable to properly support, position and align pipe to be fused.
Pryometer kit for accurately checking surface temperatures of heater. Measures surface temperature of heater.
Spare Heater Plate Kit
Heater plates have an anti-stick coating and are required for butt fusion.
Ideal for handling 40′ bundles or a single joint of pipe. 6,000 lbs. maximum. 3,000 lbs. maximum.
Stub End Holder
Holds stub end fittings for butt fusion to the end of a pipe.
Top-Loading Accessory Kit
Converts machine from pivoting heater/facer to top-loading heater/facer. Includes the heater/facer stand, guide rod brackets and latches. Required for use when top loading heater/facer.
|Machine||14,860 lbs (6,740.4 Kg)|
|4-Jaw Carriage/strong>||7,450 lbs (3,379.3 Kg)|
|3-Jaw Carriage||3,680lbs (1,669 Kg)|
|Facer||775 lbs (351.5 Kg)|
|Heater||600 lbs (272.2 Kg)|
|Lifting Sling||500 lbs (226.8 Kg)|
|Shipping Weight||14,860 lbs (6,740.4 Kg)|
|System Pressure||3000 PSI (207 BAR) Max.|
|Hydraulic Reservoir Capacity||23 Gallons (87 Liters)|
|Tier 4 / Stage IIIB Engine||74HP (55Kw), 2.8L, 4 Cylinder Turbo Charge Air Cooled,
EGR, US EPA Tier 4f, EU Stage IIIB, DEF not required
|Stage IIIA Engine||72HP (54Kw), 2.8L, 4 Cylinder Turbo, DEF not required|
|Fuel Tank Capacity||23 Gallons (87 Liters)|
|Operational Tank Capacity||12 Hours|
|Heater Power||35,000 Watt|
|Tracked||Rubber crawler tracks|
|Vehicle Speed||Low 1.1 mph/High 1.4 mph|
|Lifting||Lift points and lifting assembly|
|Length||162″ (4,114 mm)||162″ (4,114 mm)|
|Width||145″ (3,683 mm)||145″ (3,683 mm)|
|Height||100″ (2,540 mm)||100″ (2,540 mm)|
A NEW REVOLUTION FOR THE INDUSTRY
Ease of movement and maneuvering to make long pipe mergers is possible with the number one market option, the TracStar. Instead of wheels they have rubber tracks that are self-propelled and allow these machines to overcome irregular terrain and climb slopes of up to 30%. All Tracstar have independent electrical equipment. The trolley is mounted on the chassis itself and is driven by tracks to make the loading of the pipe and the movement along the pipe even easier. The car can also be disassembled to work in tight spaces like a trench. The Tracstar is available in all types of sizes for melting tubers from 2 “IPS to 48” OD.
MORE PRODUCTIVITY AT WORK
All our Tracstar machines have a self-contained liquid-cooled or turbo-diesel engine. These engines have a fuel tank large enough to merge and be operating for a full day of work. Our newest and largest model, the Tracstar 1200, comes with an emission control engine with the latest advances that meets all industry standards. Tier 3 of the EPA, which eliminates the need for diesel exhaust fluid (DEF).
REMOVABLE TRANSPORTATION FOR USE IN REDUCED SPACES
All our machines in the Tracstar range come with an interchangeable 4-jaw carriage. This can be removed very easily to perform mergers in smaller spaces and ditches. The outer clamp and skid can also be removed from the cart. So we turn it into a 3-jaw car and we have a smaller fusion machine.
ON THE TRACK
WORK UP TO THE HEAVIEST TERRAINS
The Tracstar has double rubber tracks to move with ease on any terrain, whether mud, snow or desert sand, the Tracstar are able to overcome up to 30% slopes. Its track wheel system has a zero-degree turning radius that shoots the weight evenly throughout the machine. This means that the machine never sinks on soft soils.
The tracks help to reduce the damage that the asphalt can produce, which also guarantees its use in the city. It is not necessary to use cranes since these machines can be driven directly from the warehouse to the workplace. We make it as easy as possible to adjust the tension in the tracks when necessary and the track components, in themselves, are replaceable.
THE OWN MACHINE
YOU WILL NOT NEED EXTERNAL ENERGY SOURCES
All Tracstar have an on-board generator. They generate their own electricity and hydraulic energy, to give the operator all the comfort. This can be welding all day and does not have the need to carry extra machinery or generators separately.
LEADERS OF THE PLASTIC
PIPE WELDING INDUSTRY
MAXIMUM PERFORMANCE ALWAYS GUARANTEED
All Plastic Pipe Welding machines and equipment are specifically designed to withstand the most adverse conditions and climates. We guarantee that our machines will last for years. But if that were not enough for you, all our machines come with the maximum warranty period possible in the field of plastic welding, 5 years warranty.
|TracStar 28 Series 2||TracStar 250 Series 2||TracStar 412 Series 2||TracStar 618 Series 2||TracStar 500 Series 3||TracStar 630||TracStar 900||TracStar 1200|
|Self-contained, self-propelled, all-terrain||✓||✓||✓||✓||✓||✓||✓||✓|
|Removable 3- or 4-jaw carriage for close quarter use||✓||✓||✓||✓||✓||✓||✓||✓|
|Dual Speed Tracks||✓||✓||✓||✓||✓||✓||✓||✓|
|Patented Centerline Guidance System for equal distribution of force around the joint||✓||✓||✓||✓||✓||✓||✓||✓|
|Serrated jaws and inserts keep pipe from slipping during fusion||✓||✓||✓||✓||✓||✓||✓||✓|
|Thrust-bearing-equipped clamp knobs to minimize force required to clamp and round pipe||✓||✓||✓||✓||✓||✓||✓||✓|
|Powerful hydraulic facer for facing the toughest pipe with ease||✓||✓||✓||✓||✓||✓||✓||✓|
|Industry standard semi-automatic hydraulic control system||✓||✓||✓||✓||✓||✓||✓||✓|
|ISO-compliant industrial Teflon-coated heater plates||✓||✓||✓||✓||✓||✓||✓||✓|
|High-force cylinder machine available||✓||✓||✓||✓||✓||✓||✓|
|Medium-force cylinder machine available||✓||✓||✓||✓||✓||✓|
|Low-force cylinder machine available||✓||✓||✓||✓||✓||✓||✓|
|On-board generator for powering heater||✓||✓||✓||✓||✓||✓||✓||✓|
|Advanced blade design for smooth face and long life||✓||✓||✓||✓||✓||✓||✓||✓|
|Battery disconnect for easy lockout||✓||✓||✓||✓|
|8+ hours operational fuel tank capacity||✓||✓||✓||✓|
|11+ hours operational fuel tank capacity||✓|
|12+ hours operational fuel tank capacity||✓|
|17+ hours operational fuel tank capacity||✓||✓|
|Automated machine option||✓||✓||✓||✓||✓||✓||✓|
|Combination unit (CU) available for sidewall fusion||✓||✓|
|Dual hydraulic pipe lifts||✓||✓||✓||✓||✓||✓||✓||✓|
|Hydraulic clamping available (standard on TracStar 500 Series 3, 630, 900, 1200)||✓||✓||✓||✓||✓||✓||✓||✓|
|Indexer-mounted, hydraulic pivoting heater and facer||✓||✓||✓||✓|
|Fuel-saving auto throttle||✓|
|Heater and facer can be easily converted to top loading for confined spaces||✓||✓||✓|
|Wireless Remote Control ensures safe efficient working environment and precise machine placement||✓||✓||✓|
|Ergonomic operator platform||✓|
|Removable cowling design allows easy access for machine maintenance||✓||✓||✓||✓||✓|
|Remote engine stop/start||✓|
|Outriggers for machine stability and leveling||✓|