16″ OD – 48″ OD (450mm – 1200mm)
Our MegaMc 1648 is a machine that is all power which a single operator can control doing without any problem all types of large diameter mergers. No need to use special supports, accessories or the extraction of external jaws. Thanks to its hydraulic system, you can perform all the operations of fusion of pipes, the complete operation of jaws, raise pipes, heaters and facer. Our model of the series 2 has an additional fusion force able to work in small spaces and ditches with a removable cart of 3 or 4 jaws.
The MegaMc 1648 is compatible with the DataLogger to obtain the maximum performance in all the fusion works carried out and also comes with English that are available to manufacture ells.
PARTS & ACCESSORIES FOR THE MEGAMC 824
Highlighted substitution parts and accessories
Butt Fusion & Mitered Insert Sets
Surface hardened for longer life and are serrated for maximum grip.
Collect and analysis of data on all your fusions
Spare facer blades. 48″/65″ Facer Blade Set (8 blades). 48″/65″ Extended Life Facer Blade Set (8 blades). Carbide Facer Blade Set (8 Blades).
In-Ditch Extension Kit
Extension kit for Series 2 models.
MegaMc® Pipe Stand
Powered pipe stand with lateral and vertical movement. MegaMc 8-36 Pipe Stand (gas). MegaMc 8-36 Pipe Stand (diesel).
Pipe Handling System. Pipe-handling system for 20″ to 48″ pipe.
Low Profile Rollers
Extension kit for Series 2 models.
Height is adjustable to properly support, position and align pipe to be fused.
Pryometer kit for accurately checking surface temperatures of heater. Measures surface temperature of heater.
Spare Heater Plate Kit
Heater plates have an anti-stick coating and are required for butt fusion.
Ideal for handling 40′ bundles or a single joint of pipe. 6,000 lbs. maximum. 3,000 lbs. maximum
Stub End Holder
Holds stub end fittings for butt fusion to the end of a pipe.
Top-Loading Accessory Kit
Converts machine from pivoting heater/facer to top-loading heater/facer. Includes the heater/facer stand, guide rod brackets and latches. Required for use when top loading heater/facer.
|Machine||11,787 lbs. (5,346 Kg)|
|4-Jaw Carriage/strong>||7,450 lbs. (3,379.3 Kg)|
|3-Jaw Carriage||3,680 lbs. (1,669 Kg)|
|Facer||775 lbs (351.5 Kg)|
|Heater||600 lbs (272.2 Kg)|
|Spreader Bar||500 lbs. (226.8 Kg)|
|Shipping Weight||11,787 lbs. (5,346 Kg)|
|System Pressure||3,000 PSI (207 BAR) Max.|
|Hydraulic Reservoir Capacity||23 Gallons (87 Liters)|
|Motor||25 HP, 3 Phase, 50/60Hz @ 240V
20 HP, 3 Phase, 50 Hz @ 415V
|Heater Power||35,000 Watt|
|Minimum Power Requirements||220V-240V, 50/60Hz, 3 Phase / 380-415V, 50Hz, 3 Phase|
|Frame||Welded steel construction|
|Tires||ST 235 80R16 10 ply, 3520 lbs. (1596 Kg) capacity|
|Transportation||Pulled via towing ring|
|Lifting||Lift points and lifting assembly|
REVOLUTIONARY SIZE AND SKILLS
Versatility and power combined to build our MegaMc® fusion machines. Their main feature is that they are large diameter machines that give the flexibility characteristic of smaller diameter machines. Strong and resistant they are able to resist any climate and work in the most adverse conditions, in trench and in the smallest spaces.
THE CHASSIS WITH WHEELS GIVES EASY WORK HANDLES
For longer pipes of medium and large diameters, this type of machine provides the necessary comfort in the workplace thanks to its portability. For each melting area the rolled machines are towed very simply, remaining stationary as they melt and the pipe rods are dragged.
POWERFULL HYDRAULIC SYSTEM THAT WILL ASSIST ALONG ALL THE FUSION FUNCTIONS
All the functions where a lot of force is required are carried out without any problem thanks to its hydraulic system. Both the clamping and unblocking of the jaws and the fast and efficient face of the pipe ends are hydraulically operated. This function greatly helps to raise and lower the pipe of the machine. The reflector and the heater also work hydraulically, indexing from left to right and piloting in and out of the fusion machine. There is also a bar that protects the car in the area of the hydraulic car collector.
THE EASIEST WAY TO RECORD & ANALYZE ALL YOUR FUSION JOINT DATA
All of the medium- and large-diameter Rolling machines are compatible with McElroy DataLogger. This is a small handheld computer that is responsible for documenting and analyzing the key parameters that are happening throughout the merger process. Later all this data is used to verify that all steps and fusion procedures are adequate before installation. The joint DataLogger records can be stored and analyzed in Vault, our server on the Internet. This allows a better classification, faster and easier, a labeling and an exchange of joint records by machine, articulation, operator, device or work.
DESIGNED FOR ALL KINDS OF JOBSITE DEMANDS
Our MegaMc machines are available in a wide variety of different cylinder forces to suit every type of work and project. The type of pipe, the characteristics of each job, the fusion standards … These are variables that must be taken into account when choosing the MegaMc machine that best suits what you are looking for.
LEADERS OF THE PLASTIC
PIPE WELDING INDUSTRY
MAXIMUM PERFORMANCE ALWAYS GUARANTEED
All Plastic Pipe Welding machines and equipment are specifically designed to withstand the most adverse conditions and climates. We guarantee that our machines will last for years. But if that were not enough for you, all our machines come with the maximum warranty period possible in the field of plastic welding, 5 years warranty.
|Rolling 28||Rolling 250||Rolling 412||Rolling 618||MegaMc® 824||MegaMc® 1236||MegaMc® 1648||MegaMc® 1600||MegaMc® 2065|
|Patented Centerline Guidance System for equal distribution of force around the joint||✓||✓||✓||✓||✓||✓||✓||✓||✓|
|Industry standard semi-automatic hydraulic control system||✓||✓||✓||✓||✓||✓||✓||✓||✓|
|Powerful hydraulic facer for facing the toughest pipe with ease||✓||✓||✓||✓||✓||✓||✓||✓||✓|
|Advanced blade design for smooth face and long life||✓||✓||✓||✓||✓||✓||✓||✓||✓|
|ISO-compliant industrial Teflon-coated heater plates||✓||✓||✓||✓||✓||✓||✓||✓||✓|
|Hard-anodized aluminum wear surfaces for corrosion resistance||✓||✓||✓||✓||✓||✓||✓||✓||✓|
|Removable 3- or 4-jaw carriage for close quarter use||✓||✓||✓||✓||✓||✓||✓|
|Available in Combination Unit (CU) for sidewall fusion||✓||✓|
|Large capacity 2-stage hydraulic pump for cool oil at max operating pressure||✓||✓|
|Lightweight heater design with 45-degree handle to prevent overheating||✓||✓|
|Thrust-bearing-equipped clamp knobs to minimize force required to clamp and round pipe||✓||✓||✓||✓|
|High-force cylinder machine available||✓||✓||✓||✓||✓||✓||✓||✓||✓|
|Medium-force cylinder machine available||✓||✓||✓||✓||✓|
|Low-force cylinder machine available||✓||✓||✓||✓||✓||✓||✓|
|On-board generator for powering heater||✓||✓|
|Gas-powered models available||✓||✓|
|Hydraulic pipe lifts||✓||✓||✓||✓||✓||✓||✓|
|Heater and facer can be easily converted to top-loading for confined spaces||✓||✓|
|Rugged outriggers for added stability||✓||✓||✓||✓|
|4-jaw carriage only||✓||✓|
|Hydraulic clamping available (standard on all MegaMc machines)||✓||✓||✓||✓||✓||✓||✓|
|Hydraulic pivoting heater and facer||✓||✓||✓|
|Removable fourth jaw for enhanced convenience in fusing prefabricated fittings onto the pipe||✓|
|Automatic hydraulic heater stripping to improve open and close times||✓|